One of the foremost precepts of medical care is "First, do no harm." That is equally true for sample handling prior to analysis. I cringe every time some one brings me a sample for analysis of contamination and the first thing I spot is a collection of big fingerprints. When I point out that they kind of render the analysis useless, the culprit often asks, "Well, can't you just wash them off?" No, we can't.
I know that this is obvious but contamination can happen in mysterious
ways. If the sample has to be cut to fit into the analysis machine,
as often is the case, make sure the cutting tool is clean. I
know that is obvious too but a tiny amount of adhesive or other
organic material can be on the edge of a cutter used to snip a
disc. Wipe it off with clean solvent and allow it to dry fully
before cutting.
Do not use anti-static bags to transport samples. These may have
the appearance of being protective because they protect against
ESD but the anti - static material is a coating which is transferred
to the surface of whatever touches the bag. If your sample requires
surface analysis, it is the anti - static coating which will be
the analytical result. Large samples like discs and wafers should
be transported in disc or wafer carriers. Smaller samples can
be transported in gelpac boxes. If you feel the sample requires
wrapping, then plain old grocery store aluminum foil is the material
of choice. It is cheap, readily available and does an excellent
job of protecting the sample.
If the sample is small or loose and has to be removed from the
wafer or disc, do not use cotton swabs, do not use cotton wipes
and do not use Scotch or other cellulose desk tapes, be they
single - or double - sided. The reasons for each no - no are
slightly different. Do not use cotton swabs to remove a sample
for three reasons. First is that the swab is a huge haystack
of fibers with immense spaces in between. Small particles that
can be seen with the naked eye are far down and inaccessible when
examined in the SEM. Secondly, cotton swabs charge up like the
dickens and it is nearly impossible to coat them to eliminate
this charging without also losing the sample to be analyzed.
Thirdly, cotton swabs are filthy. If the sample is organic, it
will be completely overwhelmed by the cotton oil from the cotton
in the swab.
Do not use cotton wipes to remove stains or grunge from containers
for analysis for the same reasons as cotton swabs. These wipes
are often picked up specifically to obtain samples from the inside
of reaction chambers. The samples are often little more than
stains on the cotton and are essentially invisible in the SEM.
If they are organic then again, the cotton oil makes the foreign
material unidentifiable.
If you have the type of sample that you think is crying out for
a swab or a wipe, then, there are swabs that are specifically
designed for this purpose. They are made by Texwipe for one.
They are made of a dense polymer mesh that has no oils or other
extractables and are resistant to common organic solvents so that
we can wash the contamination sample back out to do the analysis.
Finally, if you have particles that need to be transferred to
something, do not use Scotch or other desk tapes for several reasons.
First is that these tapes are fairly complex chemically and make
it difficult to determine what part of the spectrum is coming
from the tape rather than the sample. Secondly, the tape is only
sticky on one side and so must be held down somehow for analysis.
Third, the tape is non-conductive and so must be coated with
gold or something conductive to permit the analysis. This can
further confuse the process.
A far superior alternative is double - sided conductive carbon
tape. It is available from SPI Supplies to name one source.
Since it is conductive, it does not require coating. Since it
is double sided, it fastens itself to the sample holder and since
it is just carbon, its contribution to the spectrum is very simple.